Category Archives: 3cm

Upside-down Dishes and Rotary Clamps

Inverted 1.2 metre dish with 10 GHz waveguide feed connected. The 5.7 GHz horn is fitted so a 3 degree elevation change brings that band into play. Having the feed at the top with the dish inverted keeps the rain out of the horn and removes any risk of hitting your head on the arm when standing on the roof rack. Bracing bars are 10 mm carbon fibre tube with quick-detach fittings epoxied into the ends. Elevation strut is a cheap 12 volt mechanical actuator.

The rotator fits on a mast section that tilts over so the dish can be worked on for band changes. It rests on a trestle or “mast scissors” when luffed over. This is the 3.4 GHz setup with a commercial C band scalar choke on a 9cm feedhorn I made for Tony

Rear view of the dish with two ODUs for 5.7 and 10 GHz

Another implementation of the rotary mast clamp. This one has a side entry for use on narrow lane verges. It also has a ground-mounted tilt plate and rotator. The fishing-rod stand allows you to lower the mast but it remains supported above ground for adjustments and band changes.

The second version of the clamp. The brass nuts fit on to captive clamps with 3/4 inch spigots to allow rapid removal of the clamp from the roof rack.

Close-up of the mast clamp with the gate open, showing the rollers and the knurled locking nut

The first prototype clamp

The 2.4 metre mesh dish on Tony’s van-mounted 60ft pneumatic mast

Elevation mechanism I made for the 2.4 metre mesh dish. The arm at the right is for the counterbalance weights

Porthole feedthrough in the mesh surface to allow shorter feeders to be used. Brass insert in the Delrin bush is for the quick-detach carbon fibre feedpoint support rods. Designed to be dismantled while standing on the van roof on a stormy winter night in pitch darkness with horizontal sleet on a Yorkshire Dales hilltop at 54 degrees North.

10 GHz Dielectric lens Feedhorn

I’m working on a simple, waterproof, reproducible design for a 10 GHz dish feed for folks who are taking part in the group buy project to build F6BVA 10 GHz to UHF transverters. This uses a probe launch into a round waveguide machined from solid aluminium. The lens is made from Rexolite 1422, which is a free-machining cross-linked polystyrene with well-defined relative permittivity and a loss tangent of about 0.0004. This one is designed for a rather flat offset dish I have with equivalent f/d about 0.75, but I will be doing some for more common offset dishes

Finished 10 GHz feedhorn with Radiall SMA connector

The body is turned and bored from a bit of aluminium round bar

The flat area is too large on this one, I’ll make it narrower on subsequent versions so I don’t have to shorten those M2.5 screws

WR90 to SMA transition

One of the completed horns ready for testing

I needed a couple of transitions, so decided to try to make a very simple narrowband design, optimised for 10368 MHz with low loss and a good match over a few hundred MHz. I ran up a design with rounded corners to the cavity to make it simple to machine using an 8 mm slot drill. I chose aluminium for the body as it performs well, although without anodising, it is going to need protection from the elements. I used some good quality Radiall SMA four-hole flange-mount sockets.

Although this looks a simple part, the instructions I make for myself show the level of detail.

I’ll publish the measured performance soon. So far, I can get around -23dB across ±100MHz. Once optimised, I will have some of these for sale to bona-fide experimenters. Email neil@g4dbn.uk for details

CAD model in Fusion360
Modelled through loss and return loss from OpenEMS